Plant/Machinery Tour

Efficiency is a beautiful thing

Designed from the ground up to be a highly efficient injection molding manufacturing facility, our 46,000+ square foot plant benefits from a custom-designed central utilities distribution bridge servicing the majority of our work cells. This bridge delivers power, chilled and tower water, compressed air and vacuum services safely and cleanly to our molding machines. Not only does this system save valuable floor space, it enhances customer and visitor safety by reducing floor-located hazards.

Injection Works has selected Niigata as our primary equipment manufacturer/supplier, recently investing in five all new all-electric molding machines Additional all-electric machines are also scheduled to be added to our facility in the coming years. We believe that our asset replacement program, designed to allow Injection Works to continue to provide our customers with the latest and best production technology available, gives our customers the competitive edge they need to succeed in their markets.

Over 6,000 amps worth of available power coupled with a generous amount of floor space gives Injection Works the flexibility of running all of our equipment without constraints, and allows us to easily and quickly grow to react to future customer production opportunities.

Injection Works helps our customers maintain their profitability by continuously investing in production automation. Fully integrated with our molding machines, these robots help us to achieve shot to shot uniformity, consistently high quality and lower direct labor costs.

Advanced Production Floor Assets:

Staying well ahead of the technological leading edge, Injection Works has recently added 5 all new All-Electric Niigata Injection Molding Machines that provide superior shot to shot process consistency and tremendous energy efficiency. Primary equipment investments such as these help us to provide our customers with superior levels of product quality while effectively managing the cost of manufacturing.

Injection Works also employs fast and precise servo and pneumatically-driven robots to interface with molds and retrieve both parts and runner systems. Deployment of robotics drastically reduces direct labor costs and enhances product quality and consistency. As a large consumer of hydroscopic (moisture-sensitive) resins, Injection Works has invested in some of the best material drying systems available.

Our latest Matsui driers are built using advanced Desiccant Rotor Technology that reduces typical drying time, and offer faster start-up, higher material throughput, virtually maintenance free operation and energy-saving construction details. Thoughtful investments such as these help Injection Works provide quality product without unnecessary delays, while reducing overall manufacturing costs.

Many products manufactured by Injection Works are molded using proprietary mixes of a variety of resins and additives. Our gravimetric blending systems allow us to accurately and consistently mix up to five different additives to a base resin. These systems eliminate the traditional (and inconsistent) method of hand blending at the press, and result in more consistent quality and lower costs for our customers.

 

Equipment List   

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